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INDIA FACTORY
GST : 03ABWPP1402C1Z2

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Chill Roll Castings

Name: Chill Roll Castings
Brand: INDIA FACTORY
Price: 10000 INR
Availability: InStock

Price 10000 INR/ Piece

Get a Price/Quote

MOQ : 1 Unit

Chill Roll Castings Specification

Diameter
150 mm to 1500 mm

Capacity
Up to 20 Tons

Usage
Industrial

Material
cast Iron

Dimensions
Custom or as per drawing

Technique
Static casting process

Standard
IS:210 Gr. FG 300/350, BS3100, ASTM A48

Belt Width
Up to 2500 mm

Feature
Excellent hardness, longer life, high wear resistance

Shell Depth
10 mm to 30 mm

Tolerance
0.02 mm

Application
Paper mills, textile mills, rubber industry, food industry

Surface Finish
Mirror or Satin finish

Core
Nodular/Spheroidal graphite iron core

Surface Crack Testing
100% Dye penetration and ultrasonic tested

Coating
Anti-corrosive painted

Hardness
Maximum up to 500 BHN

Machining
Precisely balanced and dynamically tested

Cooling Type
Water cooled or air cooled

Chill Roll Castings Trade Information

Minimum Order Quantity
1 Unit

Supply Ability
5 Units Per Day

Delivery Time
1 Months

Main Export Market(s)
Western Europe, Australia, North America, South America, Eastern Europe, Middle East, Central America, Asia, Africa

Main Domestic Market
All India

About Chill Roll Castings

Chill Roll Castings, as the name suggests are definite range used for various automatic and semi automatic rolling plant. They are chilled in nature and made with the process of composition. A per the requirements, the chill depth can be decided. Also, the hardness of these castings also ranges according to the needs of the process. Customers can buy these Chill Roll Castings at market leading rates.

Exceptional Surface Finish and Durability

Chill Roll Castings are engineered with mirror or satin finishes for a refined appearance and minimized friction in high-speed industrial processes. The shell's hardness, up to 500 BHN, and wear-resistant structure ensure extended operational life even under intensive use. 100% dye-penetration and ultrasonic surface crack testing, along with a robust anti-corrosive coating, provide reliable, long-term performance in harsh environments.

Precision Manufacturing and Customization

Utilizing static casting and advanced machining ensures these rolls are precisely balanced and dynamically tested to guarantee seamless operation. Offering belt widths up to 2500 mm, diameters up to 1500 mm, and capacities up to 20 tons, our chill rolls can be customized as per your technical drawing or specific requirements-ideal for distributors, exporters, manufacturers, and industrial users across India and beyond.

FAQ's of Chill Roll Castings:

Q: How are Chill Roll Castings tested for surface cracks?

A: Every Chill Roll Casting undergoes 100% surface crack detection using both dye penetration and ultrasonic testing methods. This thorough process ensures the structural integrity and safety of each roll for critical industrial applications.

Q: What cooling options are available for these chill rolls?

A: Chill Roll Castings can be supplied with either water-cooled or air-cooled configurations depending on the operational requirements of your industrial process. Both cooling options help maintain dimensional stability and prolong roll life.

Q: Where can Chill Roll Castings be utilized?

A: These chill rolls are designed for use in paper mills, textile mills, rubber processing, and food industry lines. Their robust construction and surface finish make them suitable for various high-demand industrial settings.

Q: What are the benefits of using nodular/spheroidal graphite iron cores?

A: Nodular or spheroidal graphite iron cores offer superior ductility and strength compared to traditional cast iron, contributing to excellent mechanical properties, impact resistance, and enhanced longevity of the chill roll.

Q: How is dimensional accuracy maintained during manufacturing?

A: Dimensional accuracy is maintained by precise machining with tight tolerances (up to 0.02 mm) and dynamic balancing, ensuring that each roll operates smoothly and fits precisely within industrial machinery.

Q: What is the maximum capacity and dimension range of these products?

A: Our Chill Roll Castings can be manufactured up to 20 tons in weight, with diameters ranging from 150 mm to 1500 mm and belt widths up to 2500 mm. Dimensions can be customized based on customer drawings or specifications.

Q: What industrial standards do the Chill Roll Castings meet?

A: These rolls comply with established standards such as IS:210 Gr. FG 300/350, BS3100, and ASTM A48, ensuring consistent quality, material properties, and reliability for industrial applications worldwide.

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