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INDIA FACTORY
GST : 03ABWPP1402C1Z2

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DPIC Rolls

Name: DPIC Rolls
Brand: INDIA FACTORY
Price: 10000 INR
Availability: InStock

Price 10000 INR/ Piece

Get a Price/Quote

MOQ : 1 Unit

DPIC Rolls Specification

Capacity
2000-5000 metric tons

Diameter
300 mm - 1200 mm

Usage
Industrial

Material
Duplex Cast Iron (DPIC), Chilled Iron

Dimensions
Customizable as per requirement

Technique
Centrifugal Casting

Standard
IS 1500:2005, ISO 9001:2015

Belt Width
1000 mm - 3500 mm

Feature
Wear Resistance, High Strength, Long Service Life

Quality Inspection
Ultrasonic & Dye Penetrant Tested

Surface Chill Depth
Up to 25 mm

Packaging
Export Grade Wooden Boxes

Hardness
60-70 HRC (Chilled Zone)

Temperature Withstand
Up to 600C

Core Hardness
250-350 BHN

OEM Service
Available

Surface Finish
Precision Ground Finish

Application
Steel Rolling Mills, Hot & Cold Rolling, Continuous Casting Plants

Machinability
Excellent for Heavy Duty Operations

Roll Weight
Up to 15 Tons

DPIC Rolls Trade Information

Minimum Order Quantity
1 Unit

Supply Ability
5 Units Per Day

Delivery Time
1 Months

Main Export Market(s)
Asia, Australia, North America, South America, Eastern Europe, Western Europe, Middle East, Africa, Central America

Main Domestic Market
All India

About DPIC Rolls

Product details

Brand	Vijay
Application	Mixing Chill rolls for rubber & plastic
Process	Centrifugal Spun Cast
Diameter	upto 40 inch
Length	upto 72 inch
Material	Cast Iron

Specification

Material Specifications	Process	Hardness
Clear Carbon Chilled Cast Iron	Centrifugal Spun Cast	450 - 550 HB
Ni-Cr Alloyed Chilled Cast Iron	Centrifugal Spun Cast	500 - 600 HB

Superior Hardness and Surface Finish

DPIC Rolls are crafted with a chilled iron surface achieving 60-70 HRC hardness, ensuring excellent wear resistance and longevity. The rolls feature a precision ground finish, contributing to consistent performance and reduced maintenance in demanding steel mill environments.

Customizable Dimensions and High Performance

With options for diameters ranging from 300 mm to 1200 mm and belt widths between 1000 mm and 3500 mm, DPIC Rolls can be tailored to meet specific operational needs. Each roll can weigh up to 15 tons and is manufactured to withstand extreme loads and temperatures, ensuring high throughput and durability.

Stringent Quality Assurance

Quality is guaranteed through ultrasonic and dye penetrant testing, ensuring the integrity and reliability of every roll. Conformity with international standards such as IS 1500:2005 and ISO 9001:2015 underscores the commitment to delivering superior, dependable products.

FAQ's of DPIC Rolls:

Q: How are DPIC Rolls utilized in steel rolling mills and continuous casting plants?

A: DPIC Rolls are essential components in steel rolling mills and continuous casting plants, where they shape and process metal under extreme pressure and temperature. Their robust construction and wear-resistant surface ensure smooth and precise rolling operations, reducing downtime and improving productivity.

Q: What benefits does the high surface hardness (60-70 HRC) provide?

A: The high surface hardness, achieved through the chilled iron zone, significantly improves wear resistance and extends service life. This characteristic makes DPIC Rolls ideal for demanding industrial uses, as they retain their shape and performance even under strenuous conditions.

Q: When should DPIC Rolls be replaced or inspected?

A: DPIC Rolls should be inspected regularly as part of scheduled maintenance, especially after prolonged use or exposure to extreme operating conditions. Replacement is recommended if inspections reveal significant wear, surface cracks, or when performance efficiency declines, ensuring consistent output quality.

Q: Where are DPIC Rolls typically supplied and installed?

A: DPIC Rolls are distributed, exported, and supplied to steel production facilities, rolling mills, and continuous casting units globally, with a strong presence in India. These rolls are adaptable for various industrial installations, supported by OEM services for custom requirements.

Q: What is the process for manufacturing DPIC Rolls?

A: DPIC Rolls are produced using centrifugal casting, which ensures a dense, homogenous structure with a hard, wear-resistant surface and a durable core. Post-casting, rolls undergo precision grinding to achieve the required finish and are then subjected to rigorous quality inspection protocols.

Q: How do DPIC Rolls enhance operational efficiency in heavy-duty environments?

A: DPIC Rolls combine high machinability with exceptional hardness and strength, allowing them to withstand high loads, frequent usage, and elevated temperatures (up to 600C). Their durability minimizes downtime for replacement or repair, directly contributing to cost savings and steady production.

Q: What packaging and quality standards are followed for DPIC Rolls?

A: Each DPIC Roll is packaged in export-grade wooden boxes to ensure safe transit and delivery. Manufacturing and quality control processes adhere to IS 1500:2005 and ISO 9001:2015 standards, with rolls undergoing ultrasonic and dye penetrant testing for structural integrity and defect-free assurance.

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