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INDIA FACTORY
GST : 03ABWPP1402C1Z2

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Steel Rolls-Chilled

Name: Steel Rolls-Chilled
Brand: INDIA FACTORY
Price: 10000 INR
Availability: InStock

Price 10000 INR/ Piece

Get a Price/Quote

MOQ : 1 Unit

Steel Rolls-Chilled Specification

Material Composition %
Carbon: 2-3.5%, Chromium: 0.5-1.5%, Molybdenum: 0.2-0.6%, Nickel: 0.3-1.0%, balance Fe

Recyclable
Yes

Size
Made to order per technical drawing or requirement

Corrosion Resistant
Moderately corrosion resistant

Tensile Strength
350-550 MPa (varies with specification)

Diameter
150 mm up to 1200 mm (as per client specification)

Hardness
55-85 Shore C (chilled zone hardness)

Product Form
Finished Roll

Coating Type
No additional coating, natural chilled surface

Heat Resistance
Yes

Product Name
Steel Products

Steel Type
Cast Iron Chilled Steel Roll, Alloy Steel

Steel Product Type
Chilled Roll

Grade
Custom/Standard Grades Available (e.g. EN, ASTM grades)

Thickness
As per client requirement, typically from 80 mm up to 600 mm

Shape
Cylindrical, Roll-shaped

Steel Standard
DIN, EN, ASTM, IS or as per customer specification

Surface
Chilled, Smooth Surface Finish

Composition
Carbon, Chromium, Molybdenum, Nickel, and other alloying elements

Application
Rolling mills, metal forming, sheet metal processing, and heavy industrial machinery applications requiring precise surface finish and durability.

Dimension (L*W*H)
Customized as per requirement or drawing specification

Weight
Varies according to size and customer specifications

Color
Metallic Grey

Material Grade
Custom/Standard - Alloyed/Pearlitic/Acicular/Chilled Cast Iron Grades

Finish Type
Polished/Chilled Surface Finish

Usage
For rolling, shaping, and forming metal sheets and strips in mills

Casting Type
Static or Centrifugal Casting Possible

Roll Surface Integrity
Free from cracks and inclusions, ultrasonic tested

Core Material
Nodular Cast Iron/Alloyed Cast Iron

Maintenance
Low wear rate, requires minimal maintenance during service life

Service Temperature Range
Works efficiently from ambient up to 600C depending on specification

Working Layer Depth
Range from 10 mm up to 50+ mm (as per chilling process)

Machinability
Excellent machinability in core zone

Customization
Available as grooved, fluted, or plain roll on demand

Balance Quality
Dynamically balanced as per ISO standards

Steel Rolls-Chilled Trade Information

Minimum Order Quantity
1 Unit

Supply Ability
5 Units Per Day

Delivery Time
1 Months

Main Export Market(s)
Australia, North America, South America, Eastern Europe, Western Europe, Middle East, Asia, Central America, Africa

Main Domestic Market
All India

About Steel Rolls-Chilled

Strongly supported by a dexterous team of professionals and modern facilities, we are able to offer an unparalleled range of Steel Rolls-Chilled. It is adapted to the specific demands for crushing, cracking, grinding, flaking or crumbling in flour mills, oil mills, cereal plants, chocolate plants, coffee mills, as well as in feed mills. We offer our clients a high grade Steel Rolls-Chilled in diverse sizes and designs at reasonable price.

Features:

Reduced energy consumption
Increased uniform product quality with higher output
They are widely used for tube, pipe, and roll forming and even for the most complicated shapes or profiles.

Engineered for Precision and Durability

Our chilled steel rolls are designed to meet the stringent demands of industrial rolling and metal forming. Utilizing select alloying elements like carbon, chromium, molybdenum, and nickel, each roll achieves the optimum balance of surface hardness and core toughness, prolonging service life and ensuring precise, repeatable results.

Customization and Versatility

We offer tailored solutions to suit various application needs, including grooved, fluted, and plain rolls. Dimensions, surface finishes, and material grades can be specified according to client drawings or requirements, making our rolls suitable for a wide variety of applications across rolling mills and heavy machinery sectors.

Reliable Quality and Minimal Maintenance

Each roll undergoes strict ultrasonic testing to ensure integrity, meeting ISO standards for dynamic balance and quality. Our manufacturing process results in a product with an outstanding wear resistance, smooth polished finish, and minimal need for maintenance-helping reduce downtime and operating costs in your production lines.

FAQ's of Steel Rolls-Chilled:

Q: How are chilled steel rolls manufactured?

A: Chilled steel rolls are produced by casting nodular or alloyed cast iron using either static or centrifugal casting processes. The controlled chilling process creates a hardened working layer on the surface, while the core remains tough and machinable, enhancing both durability and performance.

Q: What customization options are available for these rolls?

A: Clients can request customizations in terms of diameter, length, surface finish (grooved, fluted, or plain), material composition, hardness, and grades according to standards like DIN, EN, ASTM, or based on specific technical drawings and requirements.

Q: When is it necessary to choose a chilled steel roll over other types?

A: Chilled steel rolls are ideal when applications require excellent wear resistance, precise surface finishing, high-temperature operation (up to 600C), and dimensional stability-making them suitable for rolling mills, metal shaping, and sheet processing tasks.

Q: Where are these chilled rolls commonly used?

A: These rolls are widely utilized in rolling mills, sheet metal processing lines, and heavy industrial machinery where exacting standards for surface quality and durability are paramount. Their robustness also suits continuous and demanding production environments.

Q: What is the benefit of ultrasonic testing for roll integrity?

A: Ultrasonic testing ensures that each roll is free from internal cracks and inclusions, guaranteeing structural integrity and reliability during high-stress operations. This quality control step directly contributes to longer service life and reduced risk of failure.

Q: How often do chilled rolls require maintenance?

A: Thanks to their low wear rate and superior surface finish, our chilled steel rolls require minimal maintenance during their operational life, primarily periodic inspections for wear and simple cleaning as recommended.

Q: What are the main benefits of using chilled steel rolls in metal forming?

A: Key benefits include enhanced roll longevity, consistent and precise surface finish, resistance to thermal and mechanical stresses, easy machinability in the core zone, and efficient performance over a wide temperature range, delivering significant cost savings and process reliability.