Send InquirySpun Cast Special Carbide Enhanced Indefinite Chill Roll
Price 10000 INR/ Piece
MOQ : 1 Unit
Spun Cast Special Carbide Enhanced Indefinite Chill Roll Specification
- Usage & Applications
- Rolling mills for steel, non-ferrous metals, cold and hot rolling, continuous casting
- Weight
- Up to 40 tons per roll
- Product Type
- Chilled Roll
- Material
- Other
- Steel Standard
- ISASTM standards as specified
- Diameter
- Up to 1500 mm
- Thickness
- Variable depending on roll diameter and application
- Size
- Customizable as per requirement
- Tolerance
- ISO or as per customer specification
- Surface
- Fine machined surface with microstructure control
- Color
- Metallic Grey
- Roller Length
- Up to 8000 mm
- Edge Reinforcement
- Available as per requirement
- Balancing
- Precisely dynamically balanced
- Heat Treatment
- Custom heat treated for enhanced performance
- Casting Type
- Spun Cast (centrifugal process)
- Core Material
- Nodular cast iron or custom core as specified
- Customizability
- Design and metallurgy tailored for specific mill requirements
- Microstructure
- Fine graphite flakes with uniformly distributed carbides
- Crack Resistance
- High, due to special alloy design
- Hardness
- 50-85 Shore C (typical)
- Lifespan
- Extended life cycle under severe rolling conditions
- Shell Thickness
- Up to 125 mm
- Surface Finish
- Ra 0.8 - 1.2 m (can be customized)
- Wear Resistance
- Excellent, due to carbide enrichment
Spun Cast Special Carbide Enhanced Indefinite Chill Roll Trade Information
- Minimum Order Quantity
- 1 Unit
- Supply Ability
- 5 Units Per Month
- Delivery Time
- 1 Months
- Main Export Market(s)
- Australia, North America, Eastern Europe, Western Europe, Middle East, Central America, South America, Asia, Africa
- Main Domestic Market
- All India
About Spun Cast Special Carbide Enhanced Indefinite Chill Roll
We feel proud to introduce ourselves as a reliable organization, engrossed in manufacturing and supplying the broad assortment of Spun Cast Special Carbide Enhanced Indefinite Chill Roll. Owing to its high strength, dimensionally accurate and other remarkable features, this is widely demanded across the global market. Apart from that, this Spun Cast Special Carbide Enhanced Indefinite Chill Roll is made available in various sizes and shapes with no hassle.
Features:
- High strength
- Immaculate finish
- Accurate dimension
Superior Wear Resistance and Longevity
Thanks to the carbide enrichment and special alloy composition, these rolls achieve excellent wear resistance and extended service life, both of which are critical for demanding rolling mill environments. Their advanced microstructure allows for high crack resistance and reduced maintenance, making them a cost-effective solution over their operational lifespan.
Tailored Design for Versatile Applications
The Spun Cast Special Carbide Enhanced Indefinite Chill Roll can be customized in diameter, shell thickness, core material, and surface finish to perfectly match your mills technical and production requirements. Whether youre processing steel or non-ferrous metals, these rolls meet various international standards and are adaptable for cold rolling, hot rolling, or continuous casting lines.
FAQs of Spun Cast Special Carbide Enhanced Indefinite Chill Roll:
Q: How is the Spun Cast Special Carbide Enhanced Indefinite Chill Roll manufactured?
A: This roll is produced using a centrifugal (spun cast) process, allowing for uniform distribution of carbides and graphite flakes, resulting in a durable shell with excellent wear resistance and crack resistance.Q: What are the main benefits of the carbide enrichment in these rolls?
A: The carbide enrichment significantly enhances wear resistance and surface hardness, contributing to lower maintenance, extended roll life, and reduced downtime in severe rolling conditions.Q: When should I consider choosing a custom core or edge reinforcement for these rolls?
A: Custom cores or edge reinforcement should be selected when specific mechanical requirements, increased load capacity, or enhanced durability at the roll edges are necessary for your mills application or process.Q: Where can these rolls be applied within the metalworking industry?
A: These rolls are suited for use in rolling mills involved in steel manufacturing, non-ferrous metal processing (such as aluminum and copper), as well as in cold and hot rolling, and continuous casting operations.Q: What tolerances and surface finishes can be achieved with these rolls?
A: These rolls are manufactured to precise ISO tolerances (or as specified by the customer). The surface finish is finely machined to Ra 0.8 - 1.2 m, but can also be customized upon request.Q: How does the custom heat treatment process affect roll performance?
A: Custom heat treatment optimizes the rolls microstructure and mechanical properties, enhancing hardness, crack resistance, and service life to better suit your mills unique operating conditions.
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