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INDIA FACTORY
GST : 03ABWPP1402C1Z2

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Flaker Rolls

Name: Flaker Rolls
Brand: INDIA FACTORY
Price: 10000 INR
Availability: InStock

Price 10000 INR/ Piece

Get a Price/Quote

MOQ : 1 Unit

Flaker Rolls Specification

Capacity
Up to 5000 Ton/Month

Diameter
150 mm to 600 mm

Usage
oil seed extraction plants

Material
Flaker Rolls

Dimensions
Customized as per requirements

Technique
Centrifugal Casting, Forged, Induction Hardened

Standard
IS 9045, International Standards

Belt Width
Variable as per requirement

Feature
Corrosion Resistant, High Wear Resistance, Precision Engineered

Roll Weight
50 kg to 3000 kg

Coating Option
Nickel, Chrome, Tungsten Carbide on request

Heat Treatment
Case Hardened, Induction Hardened, Gas Nitrided

Customization
Fully Custom Design and Spec Available

Working Life
Long Working Life - up to several years

Application
Oil Milling, Flaking Mills, Cereal Flaking, Feed and Food Industry

Roll Face Length
100 mm to 3000 mm

Surface Finish
Mirror Finish / Smooth Finish

Grooving Type
Spiral / Straight / Customized

Hardness Range
Up to 70 HRC

Balanced Type
Dynamically & Statically Balanced

Flaker Rolls Trade Information

Minimum Order Quantity
1 Unit

Supply Ability
5 Units Per Day

Delivery Time
1 Months

Main Export Market(s)
South America, Western Europe, Middle East, Central America, Asia, Eastern Europe, North America, Australia, Africa

Main Domestic Market
All India

About Flaker Rolls

Due to the continuous efforts of our skilled professionals, we are capable of presenting best in class range of Flaker Rolls. These rolls are mainly used for flaking oil seeds, Feed, Breakfast Cereals etc. . These rolls are being the heart of the oil seed extraction plants, feedlots or breakfast cereals (like corn flakes, rice flakes) industry, etc., Quality and efficiency of the end product depends a lot on flaker rolls, thus we provide our Flaker Rolls made with premium quality product and standards.

Product details

Usage/Application	Industrial
Process	Centrifugal Spun Cast
Hardness	450 - 550 HB
Brand	Vijay
Color	Silver
Material	Cast Iron

Specification

Material Specifications	Process	Hardness
Clear Carbon Chilled Cast Iron	Centrifugal Spun Cast	450 - 550 HB
Ni-Cr Cast Iron	Centrifugal Spun Cast	500 - 600 HB
Ni-Hard	Static Cast	550 - 650 HB
Spheroidal Cast Iron Pearlitic	Centrifugal Spun Cast	300 - 430 HB
Spheroidal Cast Iron Accicular	Centrifugal Spun Cast	430 - 550 HB

Precision Engineering for Maximum Performance

Our Flaker Rolls are precision engineered to ensure uniform flaking and optimal yield across oil milling, feed, and cereal processing industries. Manufactured using techniques like centrifugal casting and forging, each roll is meticulously crafted for superior dimensional accuracy and durability. With fully customizable designs and dynamic balancing, our rolls excel in delivering consistent results under demanding production environments.

Durable Construction & Tailored Solutions

Choose from a variety of surface finishes-mirror or smooth-with a hardness up to 70 HRC, ensuring top-tier wear resistance and extended operational life. Rolls are available in numerous weights, sizes, and groove patterns to match specific production needs. Coating and heat treatment options further extend longevity, while corrosion resistance guarantees reliability even with frequent heavy-duty use.

Compliance & International Standards Assurance

Produced according to IS 9045 and meeting rigorous international benchmarks, our Flaker Rolls guarantee dependable performance and safety. Each unit is both dynamically and statically balanced to minimize vibration during operation, lending itself to high-capacity facilities with production rates up to 5000 tons monthly. Custom dimensions and features ensure compatibility with varied belt widths and plant layouts.

FAQ's of Flaker Rolls:

Q: How do Flaker Rolls enhance the efficiency of oil seed extraction plants?

A: Flaker Rolls uniformly flatten oil seeds, preparing them for efficient extraction. Their precision engineering and robust hardness help maximize oil yield and maintain consistent production quality, reducing downtime due to wear or misalignment.

Q: What customization options are available for Flaker Rolls?

A: We offer full custom design, including roll weight, face length, diameter, grooving type (spiral, straight, or tailored), coating materials, heat treatments, and belt width compatibility. This ensures our rolls fit perfectly with your unique plant requirements.

Q: When should Flaker Rolls be replaced for optimal performance?

A: With proper maintenance and depending on usage and process conditions, our Flaker Rolls offer a long working life-often several years. Regular inspection for wear and surface integrity ensures timely replacement for optimal flaking results.

Q: Where can these Flaker Rolls be used?

A: Flaker Rolls are primarily used in oil milling, cereal flaking, food, and feed industries. Their versatility and resilience make them suitable for integration into extraction plants, flaking mills, and similar processing facilities.

Q: What is the manufacturing process for high-quality Flaker Rolls?

A: Each roll undergoes advanced production techniques such as centrifugal casting, forging, and induction hardening. Surface finishing, dynamic balancing, and precise grooving guarantee a product that meets international quality and durability standards.

Q: How does surface finish affect Flaker Roll performance?

A: A mirror or smooth finish ensures minimum resistance and uniform flaking, reducing heat generation and material damage. This results in higher efficiency and improved end-product quality.

Q: What benefits do custom coatings and heat treatments provide?

A: Custom coatings like nickel, chrome, or tungsten carbide, along with heat treatments such as case hardening or gas nitriding, substantially increase wear and corrosion resistance. This extends the service life of the Flaker Rolls and minimizes maintenance costs.

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