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INDIA FACTORY
GST : 03ABWPP1402C1Z2

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CI Chilled Rolls

Name: CI Chilled Rolls
Brand: INDIA FACTORY
Price: 10000 INR
Availability: InStock

Price 10000 INR/ Piece

Get a Price/Quote

MOQ : 1 Unit

CI Chilled Rolls Specification

Usage & Applications
Rolling mills, Paper mills, Sugar mills, Rubber mills, Metal forming, and allied industries

Weight
Up to 20,000 kg

Product Type
Chilled Rolls

Material
Other

Steel Standard
IS: 210, ASTM A 48, BS 1452, DIN 1691

Diameter
150 mm to 1500 mm

Thickness
Up to 300 mm

Size
Custom or as per drawing/specification

Tolerance
0.01 mm

Surface
High Gloss, Smooth & Chilled

Color
Metallic Grey

Roller Length
Up to 7000 mm

Customization
Profiles, grooves & hardness as per customer drawings

Casting Process
Static / Centrifugal casting

Machining
CNC / Precision finished

Hardness
50-80 Shore C or as per requirement

Cooling System
Optional internal channels for water cooling

Core Material
Malleable Iron, Spheroidal Graphite (SG) Iron

Working Temperature
Up to 250C

Surface Finish Roughness (Ra)
0.8-1.2 m

Balanced Grade
Dynamic and Static Balanced

CI Chilled Rolls Trade Information

Minimum Order Quantity
1 Unit

Supply Ability
5 Units Per Month

Delivery Time
1 Months

Main Export Market(s)
Australia, North America, South America, Eastern Europe, Western Europe, Middle East, Africa, Central America, Asia

Main Domestic Market
All India

About CI Chilled Rolls

Product details

Brand	Vijay
Process	Centrifugal Spun Cast
Hardness	450 - 550 HB
Diameter	upto 40 inch
Length	upto 72 inch
Material	Cast Iron

Specification

Material Specifications	Process	Hardness
Clear Carbon Chilled Cast Iron	Centrifugal Spun Cast	450 - 550 HB
Ni-Cr Cast Iron	Centrifugal Spun Cast	500 - 600 HB
Ni-Hard	Static Cast	550 - 650 HB
Spheroidal Cast Iron Pearlitic	Centrifugal Spun Cast	300 - 430 HB
Spheroidal Cast Iron Accicular	Centrifugal Spun Cast	430 - 550 HB

Precision Casting and Advanced Machining

Every CI Chilled Roll is produced using either static or centrifugal casting methods to achieve superior structure and reliability. CNC and precision finishing processes guarantee dimensional accuracy and an exceptional surface finish (Ra 0.8-1.2 m), making these rolls suitable for high-performance environments demanding tightly controlled tolerances of 0.01 mm.

Engineered for Versatility and Customization

Adaptability is a core feature, with options for custom diameters (150mm to 1500mm), thickness (up to 300mm), and roller lengths (up to 7000mm). Internal water cooling channels, specialized grooves, and tailored hardness profiles are available upon request, built to your specification and industry standards such as IS: 210, ASTM A 48, BS 1452, and DIN 1691.

Broad Application Across Industries

CI Chilled Rolls are integral to the operation of rolling mills, paper mills, sugar mills, rubber mills, and metal forming facilities. Their durable construction and smooth, high-gloss chilled surfaces enable efficient processing and reliable performance even under high temperature and load conditions, contributing significant value in demanding industrial environments.

FAQs of CI Chilled Rolls:

Q: How are CI Chilled Rolls manufactured to meet specific requirements?

A: CI Chilled Rolls are produced using static or centrifugal casting, followed by CNC or precision machining to achieve the desired dimensions and surface characteristics. Customization in hardness, profiles, and grooves is available based on customer drawings and requirements.

Q: What industries typically use CI Chilled Rolls?

A: These rolls are commonly used in rolling mills, paper mills, sugar mills, rubber mills, and metal forming as well as allied industries where high-strength and precision are essential for optimal equipment performance.

Q: When should internal water-cooling channels be selected?

A: Internal channels for water cooling are recommended when rolls must operate continuously at elevated temperatures or in processes where thermal management is critical for maintaining product quality and prolonging roll life.

Q: Where are your CI Chilled Rolls distributed and supplied?

A: We serve as distributors, exporters, importers, manufacturers, suppliers, and traders for CI Chilled Rolls, with extensive operations across India and international markets.

Q: What is the benefit of dynamic and static balancing in these rolls?

A: Dynamic and static balancing minimize vibration and ensure smooth operation during high-speed rotation, contributing to better product quality and reduced wear on machinery.

Q: How does the surface finish contribute to roll performance?

A: A high-gloss, chilled, and smooth surface with Ra 0.8-1.2 m enhances product release, reduces friction, and extends the rolls operational life by preventing adhesion and surface defects.