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INDIA FACTORY
GST : 03ABWPP1402C1Z2

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Paper Industries Chill Rolls

Name: Paper Industries Chill Rolls
Brand: INDIA FACTORY
Price: 10000 INR
Availability: InStock

Price 10000 INR/ Piece

Get a Price/Quote

MOQ : 1 Unit

Paper Industries Chill Rolls Specification

Usage & Applications
Used in paper mills for calendaring, pressing and smoothing paper webs

Weight
Up to 50 tons per piece

Product Type
Chilled Rolls

Material
Other

Steel Standard
DIN, ASTM, or as specified

Diameter
150 mm to 1200 mm

Thickness
10 mm to 80 mm or customized

Size
Custom as per requirements

Tolerance
Up to 0.02 mm

Surface
Smooth, Ground and Polished

Color
Metallic Silver, or as required

Roller Length
Up to 8000 mm

Operating Temperature Range
Up to 120C continuous

Application Industry
Paper, Pulp, Board Manufacturing

Manufacturing Technique
Centrifugal Casting / Static Casting / Forged

Dynamic Balancing
Grade G1.0 (ISO 1940)

Finish
Mirror Finish, Mat Finish

Maximum Working Pressure
Up to 120 bar

Concentricity
0.02 mm

End Construction
Flanged/Journal/Keyed ends as per drawings

Roll Hardness
Up to 70 Shore C

Cooling System
Internal water channels for temperature control

Surface Coating
Nickel, Chrome Plating available upon request

Paper Industries Chill Rolls Trade Information

Minimum Order Quantity
1 Unit

Supply Ability
5 Units Per Month

Delivery Time
1 Months

Sample Available
No

Main Export Market(s)
Australia, North America, South America, Eastern Europe, Western Europe, Middle East, Central America, Asia, Africa

Main Domestic Market
All India

About Paper Industries Chill Rolls

Owing to the hard work of our skilled professionals we are engrossed in providing Paper Industries Chill Rolls. Paper Industries Chill Rolls are used in rubber industry, paper industry & plastic industry in the various processes like cracker of crushing mills, calendaring mills, mixing mills, refining mills etc. Moreover, softer core ensures good mechanical properties, resistance to thermal and mechanical shocks. Materials used for these chill rolls are chilled cast iron, alloyed indefinite chilled cast iron, nodular iron etc.

Superior Engineering for Consistent Performance

With a hardness rating up to 70 Shore C and dynamic balancing grade G1.0, our Chill Rolls deliver unmatched dimensional stability and smooth operation. Internal water channels maintain precise temperature control, while tight concentricity and tolerance ensure uniform quality throughout extensive operations in paper mills.

Customizable Solutions for Diverse Applications

Available in diameters from 150 to 1200 mm and roller lengths up to 8000 mm, our Chill Rolls are tailored to meet unique customer requirements. End constructions, finishes, coatings, and steel standards (DIN, ASTM) are all customizable, making them suitable for a broad spectrum of paper and board manufacturing processes.

FAQ's of Paper Industries Chill Rolls:

Q: How do the internal water channels in Chill Rolls improve temperature regulation?

A: The internal water channels in our Chill Rolls provide efficient cooling, helping to maintain stable operating temperatures (up to 120C continuous). This precise temperature control enhances paper quality and ensures consistent roll performance during pressing and calendaring operations.

Q: What surface coatings are available for these Chill Rolls, and how do they benefit the user?

A: Our Chill Rolls come with standard nickel coatings for corrosion resistance and durability. Chrome plating is available upon request, providing additional hardness and a smoother finish, thereby extending roll life and optimizing paper web quality.

Q: Where are these Chill Rolls typically used in the paper manufacturing process?

A: These Chill Rolls are commonly used in paper mills during calendaring, pressing, and smoothing stages. Their role is crucial in shaping and finishing the paper web before it goes to final processing and cutting.

Q: What customization options are available for the Chill Rolls?

A: We offer extensive customization, including roller diameter (150-1200 mm), length (up to 8000 mm), thickness, end construction (flanged, journal, or keyed ends), finishes (mirror or mat), surface coatings, and compliance with different steel standards (DIN, ASTM). This flexibility ensures that the rolls meet specific operational and installation requirements.

Q: How does the precision tolerance and dynamic balancing contribute to Roll performance?

A: A precision tolerance of up to 0.02 mm and dynamic balancing to Grade G1.0 (ISO 1940) ensure minimal vibration, uniform roll rotation, and superior paper surface quality during high-speed operations.

Q: When should rolls be recoated with chrome, and what is the process involved?

A: Chrome recoating is recommended when the roll surface shows signs of wear or reduced smoothness, impacting paper quality. The process involves cleaning, resurfacing by grinding and polishing, followed by electroplating with chrome to restore hardness and a flawless finish.

Q: What benefits does using high-quality Chill Rolls bring to paper manufacturers?

A: Using our Chill Rolls provides consistent paper thickness, improved surface finish, reduced downtime due to robust construction and tailored materials, and longer service life, all resulting in increased production efficiency and product quality.