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INDIA FACTORY
GST : 03ABWPP1402C1Z2

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Chill Rolls

Name: Chill Rolls
Brand: INDIA FACTORY
Price: 10000 INR
Availability: InStock

Price 10000 INR/ Piece

Get a Price/Quote

MOQ : 1 Unit

Chill Rolls Specification

Weight
800 kg 20000 kg

Usage & Applications
Rolling mills for hot/cold rolling of steel, aluminum, copper and other metals

Product Type
Chilled Rolls

Material
Other

Steel Standard
IS: 3885, EN, DIN, JIS, ASTM

Diameter
100 mm 1200 mm

Thickness
As per requirement

Size
Customizable

Tolerance
0.01 mm

Surface
Smooth, Machined

Color
Grey

Roller Length
Up to 6000 mm

Chill Depth
Up to 50 mm

Surface Finish Roughness
Ra 0.8 m

Cooling Type
Water Cooled/Gas Cooled

Hardness
40-80 HSD

Delivery Condition
Fully Machined & Ready-to-Use

Manufacturing Process
Centrifugal Casting

Core Material
Nodular Cast Iron / Steel Shaft

Application Industry
Metallurgy, Steel, Aluminum, Non-Ferrous Metal Industries

Packaging
Sea-worthy Wooden Box / As Required

Chill Rolls Trade Information

Minimum Order Quantity
1 Unit

Supply Ability
5 Units Per Month

Delivery Time
1 Months

Main Export Market(s)
Asia, Australia, North America, South America, Eastern Europe, Western Europe, Middle East, Central America, Africa

Main Domestic Market
All India

About Chill Rolls

Product details

Brand	Vijay
Process	Centrifugal Spun Cast
Hardness	450 - 550 HB
Diameter	upto 40 inch
Length	upto 72 inch
Material	Cast Iron

Specification

Material Specifications	Process	Hardness
Clear Carbon Chilled Cast Iron	Centrifugal Spun Cast	450 - 550 HB
Ni-Cr Cast Iron	Centrifugal Spun Cast	500 - 600 HB
Ni-Hard	Static Cast	550 - 650 HB
Spheroidal Cast Iron Pearlitic	Centrifugal Spun Cast	300 - 430 HB
Spheroidal Cast Iron Accicular	Centrifugal Spun Cast	430 - 550 HB

Cutting-Edge Manufacturing Process

Chill Rolls are produced using centrifugal casting technology, resulting in superior density and uniformity. The process ensures optimal hardness (4080 HSD) and a deep chill layer up to 50 mm, making these rolls exceptionally resistant to wear and thermal fatigue. Each roll is fully machined, achieving a surface finish roughness of less than or equal to Ra 0.8 m.

Versatile Applications Across Industries

These rolls serve vital roles in rolling mills for hot and cold processing of steel, aluminum, copper, and a variety of non-ferrous metals. Their robust construction and precise tolerances make them a key component in the metallurgy sector and associated manufacturing industries, promising consistent results and reliable operation.

Custom Solutions for Every Requirement

Chill Rolls are highly customizable to meet specific operational demands. Offered in diameters from 100 mm to 1200 mm and lengths up to 6000 mm, these rolls can be tailored for different thicknesses and sizes as per client requirements. Strict adherence to international steel standards ensures compatibility and quality across diverse applications.

FAQs of Chill Rolls:

Q: How are Chill Rolls manufactured for high durability and performance?

A: Chill Rolls are manufactured using centrifugal casting, which ensures a dense, homogenous structure with a controlled, hard outer layer (4080 HSD) and a robust core of nodular cast iron or steel. This method produces superior resistance to thermal fatigue and wear, making the rolls highly durable.

Q: What industries commonly use Chill Rolls and for what applications?

A: Chill Rolls are widely used in metallurgy, steel, aluminum, and other non-ferrous metal industries. They are essential in rolling mills for hot and cold rolling of various metals, serving as reliable work and backup rolls due to their strength and dimensional accuracy.

Q: When should customized Chill Rolls be considered for your operation?

A: Customized Chill Rolls are recommended when specific dimensions, hardness, or chill depths are required to match unique rolling mill setups or product specifications. Customization ensures optimal compatibility with existing machinery and maximizes operational efficiency.

Q: Where are these Chill Rolls supplied and what packaging is provided?

A: Chill Rolls are supplied across India and internationally, catering to exporters, distributors, importers, manufacturers, suppliers, and traders. To ensure safe delivery, the rolls are packaged in sea-worthy wooden boxes or as per customer requirements.

Q: What is the delivery condition and how does it benefit end-users?

A: Chill Rolls are delivered fully machined and ready-to-use, which streamlines installation, reduces downtime, and guarantees a precise, smooth surface finish with Ra 0.8 m. This saves customers significant time and ensures optimal roll performance from the outset.

Q: How does the cooling system work and what are its benefits?

A: Chill Rolls feature water or gas cooling systems, which efficiently dissipate heat during the rolling process. This helps maintain roll integrity, minimizes thermal expansion, and extends service life, contributing to sustained high-quality rolling operations.

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