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INDIA FACTORY
GST : 03ABWPP1402C1Z2

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Crumbler Rolls

Name: Crumbler Rolls
Brand: INDIA FACTORY
Price: 10000 INR
Availability: InStock

Price 10000 INR/ Piece

Get a Price/Quote

MOQ : 1 Unit

Crumbler Rolls Specification

Capacity
5-30 TPH

Diameter
150-400 mm

Usage
Industrial

Material
Alloy Steel

Dimensions
Customizable as per requirement

Technique
CNC Machined & Induction Hardened

Standard
Industrial Grade

Belt Width
200-800 mm

Feature
Wear Resistant, Corrosion Proof, High Performance

Color
Grey / Black / Customized Available

Operating Temperature
Up to 120C

Lubrication Type
Grease Lubricated

Surface Treatment
Precision Ground

Hardness
50-60 HRC

Application
Pellet Feed Mills, Animal Feed Plants

Roll Life
60,000-100,000 Tons (Feed Output)

Mounting Type
Shaft Mounted

Finishing
Smooth Surface Finish

Noise Level
Less than 70 dB

Packaging Type
Wooden Box / Steel Crate

Crumbler Rolls Trade Information

Minimum Order Quantity
1 Unit

Supply Ability
5 Units Per Day

Delivery Time
1 Months

Main Export Market(s)
Australia, North America, South America, Eastern Europe, Western Europe, Middle East, Africa, Central America, Asia

Main Domestic Market
All India

About Crumbler Rolls

Relying on our wide experience & knowledge in this market, we are counted amongst the top most leading manufacturers of Crumbler Rolls . They are tested by our professionals to make sure their strong structure, low maintenance cost and durability. Used in the automotive industries, they are available at diminutive rates in the market. Crumbler Rolls are manufactured as per the standards & regulations of the industry.

Unmatched Durability and Efficiency

Our crumbler rolls are crafted for longevity and consistent output. Featuring induction-hardened surfaces and a hardness of 50-60 HRC, these rolls resist wear and corrosion even under heavy-duty industrial applications. With a service life of up to 100,000 tons, they represent a reliable choice for high-volume production environments.

Custom Solutions for Diverse Applications

We accommodate a broad spectrum of requirements, offering crumbler rolls in diameters from 150 to 400 mm, belt widths of 200-800 mm, and capacities ranging from 5-30 TPH. Customizable dimensions and finishes allow us to cater to unique feed mill and animal feed plant setups, ensuring seamless integration and optimal efficiency.

Precision Engineering for Optimal Performance

Each roll is manufactured using advanced CNC machining and induction hardening for exact tolerances and exceptional surface finish. The precision-ground and shaft-mounted rolls are designed for easy installation, smooth operation, and minimal maintenance, with grease-type lubrication ensuring a clean and long-lasting solution.

FAQ's of Crumbler Rolls:

Q: How are crumbler rolls installed in pellet feed mills?

A: Crumbler rolls are typically shaft-mounted, which simplifies installation in pellet feed mills and animal feed plants. Their customizable dimensions and mounting design ensure compatibility with various machinery configurations.

Q: What are the advantages of using precision-ground crumbler rolls?

A: Precision-ground crumbler rolls offer a smooth surface finish, which enhances feed consistency and reduces fines generation during the crumbling process, leading to superior feed quality.

Q: When should crumbler rolls be replaced or maintained?

A: Crumbler rolls generally last between 60,000 and 100,000 tons of feed output. They should be checked regularly for wear or decreased efficiency and replaced when significant wear or surface deformities are observed.

Q: Where can these crumbler rolls be used?

A: These rolls are ideal for use in pellet feed mills, animal feed plants, and other industrial settings that require efficient feed processing and high-volume production.

Q: What is the process behind manufacturing these crumbler rolls?

A: Each roll is produced using CNC machining for precise geometric tolerances, followed by induction hardening to achieve a hardness of 50-60 HRC. The rolls are then precision ground for a flawless surface finish before final assembly.

Q: How does grease lubrication benefit crumbler rolls?

A: Grease lubrication ensures smooth operation, reduces friction and wear, and prolongs the service life of the crumbler rolls, contributing to low maintenance requirements and operational reliability.

Q: What are the key benefits of using your crumbler rolls in feed mills?

A: Our crumbler rolls deliver enhanced durability, wear resistance, and high performance. They operate quietly (sub 70 dB), handle high capacities (5-30 TPH), and offer versatile dimension options, resulting in improved productivity and reduced downtime.

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