Double Poured Chill Rolls
Price 10000 INR/ Piece
Double Poured Chill Rolls Specification
- Capacity
- Up to 80 tons per month
- Diameter
- 200 mm to 1500 mm
- Usage
- Industrial
- Material
- Alloyed Cast Iron, Nodular Iron
- Dimensions
- Customized as per requirement
- Product Type
- Double Poured Chill Rolls
- Technique
- Double Poured, Centrifugally Cast
- Standard
- ASTM, IS, DIN
- Belt Width
- Up to 5000 mm
- Feature
- High surface finish, Enhanced hardness, Good wear resistance
- Packaging
- Wooden Box, as per customer requirement
- Surface Finish
- Mirror finished or as specified
- Working Temperature
- Up to 600C
- Hardness
- Roll Shell: 40-90 ShC
- Core Material
- Spheroidal Graphite Iron or Steel
- Application
- Sugar Mills, Steel Plants, Paper Mills, Rubber and Textile Industries
- Shell Depth
- 20 mm to 60 mm
- Roll Face Length
- 300 mm to 7000 mm
- Tolerance
- Up to 0.02 mm
- Cooling System
- Internally Cooled
- Mounting Type
- Horizontal or Vertical
Double Poured Chill Rolls Trade Information
- Minimum Order Quantity
- 1 Unit
- Supply Ability
- 5 Units Per Day
- Delivery Time
- 1 Months
About Double Poured Chill Rolls
Advanced Double Poured Chill Roll Technology
Crafted with the double poured, centrifugally cast technique, these chill rolls outperform traditional models by offering customizable dimensions, enhanced hardness, and precise tolerance control. Their shell depth varies from 20 mm to 60 mm, which ensures durability, while the internally cooled system maintains ideal operating conditions even at high working temperatures.
Versatile Applications Across Multiple Industries
Engineered for sugar mills, steel plants, paper mills, rubber, and textile industries, Double Poured Chill Rolls serve as critical components in high-performance environments. Whether for rolling, pressing, or guiding large materials, their superior finish and wear resistance meet both standard and custom specifications required by leading industrial sectors.
FAQ's of Double Poured Chill Rolls:
Q: How are Double Poured Chill Rolls manufactured?
A: Double Poured Chill Rolls are produced using the double poured, centrifugally cast process. This technique involves casting two distinct layers-the hard outer shell and a resilient core, typically made of alloyed cast iron, nodular iron, or spheroidal graphite iron-resulting in superior strength and wear resistance.Q: What industries typically use Double Poured Chill Rolls?
A: These rolls are widely used in industries such as sugar mills, steel plants, paper mills, rubber, and textile manufacturing due to their high durability, mirror-like surface finish, and enhanced hardness.Q: When should Double Poured Chill Rolls be considered for replacement?
A: Replacement is recommended when significant surface wear occurs, or if the roll exhibits changes in diameter or shape that exceed the tolerance standards (up to 0.02 mm), to ensure continued precision and efficiency in industrial processes.Q: Where can Double Poured Chill Rolls be installed?
A: They can be mounted horizontally or vertically within various machines, depending on application requirements, and are suitable for use in systems handling materials with belt widths up to 5000 mm.Q: What is the process for customizing Double Poured Chill Rolls?
A: Customization involves specifying the required dimensions, surface finish, hardness, and mounting style. The rolls are then produced according to these specifications, adhering to international standards such as ASTM, IS, or DIN.Q: How does the internal cooling system benefit the operation of these rolls?
A: The internal cooling system ensures the rolls maintain optimal temperatures during operation, particularly useful in high-temperature industrial settings, thereby prolonging roll life and enhancing performance.Q: What are the main benefits of using Double Poured Chill Rolls?
A: Key advantages include exceptional surface finishing, improved wear resistance, sustained hardness across a wide temperature range, and adherence to tight tolerances, making them reliable for consistent industrial processing.
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