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INDIA FACTORY
GST : 03ABWPP1402C1Z2

Double Poured Chill Rolls

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Indefinite Chilled Double Poured Roll

Name: Indefinite Chilled Double Poured Roll
Brand: INDIA FACTORY
Price: 10000 INR
Availability: InStock

Price 10000 INR/ Piece

Get a Price/Quote

MOQ : 1 Unit

Indefinite Chilled Double Poured Roll Specification

Diameter
350 mm to 1600 mm

Capacity
Custom-built as per client requirements

Usage
Industrial

Product Type
Chilled Double Poured Roll

Dimensions
Customizable

Technique
Double-Poured Casting with Controlled Chill Process

Standard
IS 5510 / EN 1569 / ASTM A 622M

Belt Width
300 mm to 4500 mm

Feature
Superior Hardness, Wear Resistance, Extended Roll Life, Uniform Structure

Surface Finish
Ground or Machined

Service Life
Designed for extended operational intervals

Roll Weight
Up to 35 Tons

Application
Rolling Mills, Hot Strip Mills, Cold Strip Mills, Plate Mills

Tolerance
Close dimensional and geometric tolerances as per standard

Surface Structure
Fine pearlitic matrix with graphite

Core Material
Ductile Cast Iron / Grey Iron

Cooling Type
Static or Continuous Cooling

Hardness (Shore D)
60 to 95 Shore D

Shell Depth
Up to 65 mm

Indefinite Chilled Double Poured Roll Trade Information

Minimum Order Quantity
1 Unit

Supply Ability
5 Units Per Day

Delivery Time
1 Months

Main Export Market(s)
Asia, Australia, North America, South America, Eastern Europe, Western Europe, Middle East, Africa, Central America

Main Domestic Market
All India

About Indefinite Chilled Double Poured Roll

We provide the indefinite double poured chill roll to the customers. The roll is used for the flat rolling. It is highly strong and considerably resistant to wear. The roll is used for getting the optimal results. The great sturdiness level and durability make it a preferable choice in the chilled roll market. The indefinite double poured chill roll can withstand heavy load with no risk or chance of getting cracks and scratches. it is easy to maintain with no extra costs required.

Advanced Double Poured Technology

Utilizing the double-poured casting technique with controlled chill processes, these rolls achieve optimal hardness and an extended service life. The precise formation of the surface and core layers ensures a fine pearlitic matrix, delivering excellent performance even in heavy-duty mill operations. The structural integrity provided by this method surpasses traditional single-cast rolls.

Customizable Engineering for Varied Applications

Each roll can be tailored to client specifications, supporting belt widths from 300 mm to 4500 mm and diameters from 350 mm to 1600 mm. Whether required for hot strip, cold strip, or plate mills, these rolls are manufactured to comply with international standards for close tolerances and optimal surface finish, ensuring compatibility and efficiency in diverse industrial mills.

FAQ's of Indefinite Chilled Double Poured Roll:

Q: How is the Indefinite Chilled Double Poured Roll manufactured?

A: The roll is produced using a double-poured casting technique combined with a controlled chill process. This creates a hard, wear-resistant shell (up to 65 mm deep) and a ductile or grey iron core, resulting in superior durability and structural integrity.

Q: What applications are these rolls most suitable for?

A: These rolls are primarily used in rolling mills, hot strip mills, cold strip mills, and plate mills. They are well-suited for processing a wide range of materials under high demand, thanks to their hardness, wear resistance, and uniform structure.

Q: When should I choose a ground versus a machined surface finish?

A: A ground finish offers higher precision and is usually selected when surface quality is critical for the end product. Machined finishes are suitable where extremely tight tolerances or ultra-fine surface textures are not required.

Q: Where can these rolls be used geographically?

A: These rolls are designed for use in industrial mills worldwide and are manufactured in compliance with global standards such as IS 5510, EN 1569, and ASTM A 622M. They are distributed, exported, and supplied throughout India and internationally.

Q: What are the main benefits of using these double poured rolls?

A: Key benefits include superior hardness (60-95 Shore D), excellent wear resistance, extended service intervals, and close dimensional tolerances. The fine pearlitic matrix with graphite ensures consistent performance and longevity in demanding industrial applications.

Q: How does the cooling process affect the roll's properties?

A: Both static and continuous cooling methods are employed to regulate the microstructure of the roll during casting, ensuring a fine, uniform matrix in the shell and optimal mechanical properties throughout the roll.

Q: Can the roll dimensions be customized for specific mill requirements?

A: Yes, roll dimensions such as diameter, shell depth, and belt width are customizable to client needs, with capacities for rolls up to 35 tons and diameters from 350 mm to 1600 mm. This allows precise integration into various mill setups.