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Industrial Double Poured Chill Rolls
Industrial Double Poured Chill Rolls

Industrial Double Poured Chill Rolls

Price 10000 INR/ Piece

MOQ : 1 Unit

Industrial Double Poured Chill Rolls Specification

  • Capacity
  • Up to 50 Tons
  • Diameter
  • 300 mm to 1200 mm
  • Usage
  • Industrial
  • Material
  • Cast Iron (DPIC - Double Poured Indefinite Chill)
  • Dimensions
  • Customizable as per requirements
  • Product Type
  • Double Poured Chill Rolls
  • Technique
  • Double poured chill casting
  • Standard
  • IS 3062 / IS 1112
  • Belt Width
  • Up to 1800 mm
  • Feature
  • High hardness, wear resistance, uniform chilled depth
  • Shell Depth
  • Up to 40 mm
  • Application
  • Rolling Mills, Paper Mills, Rubber Industries, and Textile Mills
  • Cooling System
  • Integral or external as required
  • Working Temperature
  • Up to 450C
  • Face Length
  • Up to 4500 mm
  • Core Material
  • Gray Iron or Spheroidal Graphite Iron (SG Iron)
  • Tolerance
  • +/- 0.05 mm on diameter
  • Surface Hardness
  • 50 to 80 HSD
  • Chill Depth
  • 8 mm to 30 mm
  • Finish
  • Precision ground finish
 

Industrial Double Poured Chill Rolls Trade Information

  • Minimum Order Quantity
  • 1 Unit
  • Supply Ability
  • 5 Units Per Day
  • Delivery Time
  • 1 Months
  • Main Export Market(s)
  • Asia, Australia, North America, South America, Eastern Europe, Western Europe, Middle East, Africa, Central America
  • Main Domestic Market
  • All India
 

About Industrial Double Poured Chill Rolls

Our provided Double Poured Chill Rolls can be made of diverse materials such as special steels, sintered materials or from different other alloys. Our offered rolls become a benchmark in the rolling of long product and are suitable for a wide range of applications. Hardness penetration, excellent wear resistance and tough necks are few properties of our rolls. They are capable of withstanding heavy loads and hence these are used in different category mills that produce a variety of products. Clients can avail the offered Double Poured Chill Rolls from us at affordable rates.

Features:

  • Excellent resistance to fire crack
  • Extra wear resistance and strength
  • Easy installation


Engineered for Heavy-Duty Industrial Applications

Double Poured Chill Rolls are built to cater to the rigorous demands of rolling mills, paper mills, and processing industries. They offer high hardness, superior wear resistance, and uniform chilled depth, ensuring long-lasting performance under tough operating environments. Precision machining provides tight tolerance control and consistent output for industrial users.


Customizable Design and Material Selection

With customizable dimensions, face lengths up to 4500 mm, and diameters up to 1200 mm, these rolls fit a wide range of industrial machinery. Options for core material, including gray iron and SG iron, alongside varied cooling systems, ensure that the rolls meet unique application or operational needs.


Advanced Double Poured Chill Casting Process

Using the double poured chill casting method, rolls achieve a tough, wear-resistant outer shell and a ductile core for shock absorption. This advanced process imparts uniform chilled depth and optimizes performance in high-stress applications, maintaining stability at working temperatures up to 450C.

FAQ's of Industrial Double Poured Chill Rolls:


Q: How are Industrial Double Poured Chill Rolls manufactured?

A: These rolls are produced using a double poured chill casting technique, where molten metal is poured in two stages to create a hard, wear-resistant outer shell and a stronger, ductile core. This process ensures high surface hardness, a uniform chilled layer, and durability under heavy loads.

Q: What standards do these chill rolls comply with?

A: Industrial Double Poured Chill Rolls are manufactured in accordance with IS 3062 and IS 1112 standards, ensuring reliability, quality, and compatibility with global industrial requirements.

Q: When should I choose a double poured chill roll for my application?

A: Double poured chill rolls are ideal when your operations demand enhanced surface hardness, superior wear resistance, and a consistent chilled depth. They are particularly suitable for rolling mills, paper mills, and processing lines handling abrasive materials at elevated temperatures.

Q: Where can these chill rolls be used in industry?

A: These rolls are widely used in rolling mills, paper mills, rubber processing plants, and textile mills. Their robust construction and customizable dimensions allow integration into various industrial machines handling high loads and requiring precise surface finishes.

Q: What benefits do these rolls provide in continuous production environments?

A: The rolls support extended production cycles due to their high wear resistance, uniform chilled depth, and precision tolerance. This reduces maintenance needs, enhances operational efficiency, and ensures consistent product quality across long manufacturing runs.

Q: How does the cooling system work in these rolls?

A: Depending on operational requirements, these rolls can be supplied with integral or external cooling systems. This helps maintain optimal temperature control, preventing overheating and maintaining performance stability during prolonged use.

Q: What is the maximum working temperature for these chill rolls?

A: Industrial Double Poured Chill Rolls are designed to operate effectively at temperatures up to 450C, making them suitable for intensive industrial processing environments.

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